Thursday, 31 July 2025

How to Make a Gear based Heavy Duty Drill Press from Scrap Materials | High Torque & Energy-Saving DIY Machine


 In this post, I’ll show you how I built a powerful, gear-driven drill press using mostly scrap materials, including a low-power washing machine motor that’s why machine save lot of energy. Machine have very high torque due to gear box. This DIY machine delivers factory level precision at a fraction of the cost. If you’re a budget builder or home engineer, this is the perfect project for you!


Watch the full build on my YouTube channel here:https://youtu.be/MG8STZVjwI0



Materials Used (Mostly Scrap)


One of the best parts of this project is that it’s extremely budget-friendly. Nearly all components were recycled or salvaged, including:


Washing machine motor (32 slots, 0.5 hp)


Gearbox (old 70cc bike transmission gears, transmission gears shafts and clutch driven gears).


Steel rods & U shape metal sheet (main structure)


Scrap metal sheets (for base and table)


Nut bolts and bearings (reused from junk parts)


Measuring tape & scale (cut and fitted for depth stopper)


Two way switch (on/off and reverse)


10uf motor capacitor


Power cable.


Peace of wood( for handle knobs)


Concrete mix (used inside base for stability)


Pipe (drill pillar)


Drill chuck( 3.175 to 15.875mm)


PVC Pipe(PVC Sheets for body work)


Return spring(quill spring)


Key Features of the Drill Press


1. Gear Based Power Transmission


The drill press runs on a custom gear mechanism that significantly increases torque. This design ensures:


Smooth drilling through tough materials


Low stress on the motor


Long-lasting performance


Energy saving


2. Low-Power, High-Efficiency Motor


I used a washing machine motor that consumes only 1.1 to 1.2 amps during drilling.


That means this machine is energy-efficient and runs on very low power, ideal for regular use at workshop.


3. Custom Depth Stopper with Scale     


The machine features a depth stopper with an attached measurement scale, allowing you to:


Adjustable drilling depth with required measurement.


Repeat drilling operations with consistency


4. Adjustable Drilling Table 


The table can be adjusted both in height and angle, allowing for:


Straight, angled, and compound angle drilling(degree drilling)


Flexible work with different project types and materials


5. Custom Return Spring Assembly


A DIY return spring mechanism was added with quill spring to help the drill bit retract automatically and smoothly, just like in commercial models.


6. Reinforced Concrete-Filled Base


The base of the drill press is made with:


Thick scrap metal sheets


Reinforced with welded rods inside


Filled with concrete to eliminate vibration and improve stability


This solid base gives the machine a professional factory feel, even though it's completely homemade.


7. Forward and Reverse Drilling Feature


This drill press also includes a manual switch for forward and reverse rotation, allowing you to:


Remove stuck drill bits easily


Use left-handed drill bits


Tap threads (with tapping bit)


Back out from deep holes cleanly

Performance Test


Test Material


Result

Steel--Smooth and fast drilling 

Hard wood--Smooth and stable drilling

Mild steel--No stalling, clean cut

Aluminum--Fast and accurate

Plastic--No vibration, clean holes


Average Power Consumption: 1.1 – 1.2 Amps only no overloading while drilling 

Torque: Very high, handles heavy-duty tasks easily


This drill press proves that with some creativity and basic tools, you can build a powerful, energy-efficient, and precise machine all while keeping costs extremely low.

Whether you're a DIY hobbyist or someone who wants to avoid expensive factory tools, this build can save you money and give you control over your tools.